ETP Plant
ETP Plant For Electroplating Industry
Effluent Treatment Plant (Etp) For Electroplating Industry
ALEP MANAGEMENT LLP offers custom-designed Effluent Treatment Plant (ETP) solutions for electroplating industries, engineered to treat highly toxic, metal-laden, and chemically complex wastewater generated from electroplating and metal finishing operations. Our ETP systems ensure effective removal of heavy metals, cyanides, chromium, acids, and suspended solids, meeting stringent CPCB / SPCB discharge norms.
Electroplating is one of the most regulated metal surface treatment processes due to the hazardous nature of its effluent. Improper treatment can result in severe environmental damage, legal penalties, and plant shutdowns. At ALEP MANAGEMENT LLP, we design process-specific, chemical-treatment-based ETP systems to ensure safe disposal, regulatory compliance, and long-term operational reliability.
Nature Of Effluent From Electroplating Industries
Wastewater generated from electroplating units typically contains:
- Heavy metals such as chromium, nickel, copper, zinc etc
- Acidic and alkaline wastewater
- Oil & grease from degreasing processes
- High TDS, TSS, and wide pH variation
Because of these characteristics, electroplating effluent cannot be treated using biological treatment systems and requires specialized chemical and physico-chemical treatment processes.
Prefabricated & Civil ETP Solutions
ALEP MANAGEMENT LLP provides:
- Prefabricated ETPs for small and medium electroplating units
- Conventional RCC / MS-based ETPs for large-scale plating industries
Advantages of Prefabricated ETP
- Compact footprint
- Minimal civil construction
- Faster installation & commissioning
- Ideal for space-constrained electroplating facilities
ETP Treatment Process for Electroplating Industry
ETP systems for electroplating industries are custom-engineered based on effluent analysis and typically include the following stages:
- Equalization
- Equalization tank to balance flow, concentration, and pH
- Primary Chemical Treatment
- pH correction
- Chemical precipitation of heavy metals
- Coagulation and flocculation
- Solid–Liquid Separation
- Sludge thickening and dewatering using filter press
- Tertiary / Polishing Treatment
- Pressure sand filtration
- Activated carbon filtration
Treated water is safely discharged or reused, depending on regulatory requirements.
Key Features of ALEP Electroplating ETP
- Process-specific heavy metal removal design
- Effective treatment of cyanide and chromium-bearing effluent
- Corrosion-resistant construction
- Low operational and maintenance cost
- Automatic or semi-automatic operation
- Designed for continuous industrial use
Applications
- ETP for Electroplating job-work units
- ETP for Automotive component plating
- ETP for Hardware, fasteners & precision parts
- ETP for Steel utensils manufacturer
- ETP for Press plate manufacturer
- ETP for Electrical and electronic component manufacturers
- ETP for Hard Crom and zero Crom process
- ETP for Electro-polishing process
- ETP for mirror polishing plant for metal surfaces
Why Choose ALEP MANAGEMENT LLP for Electroplating ETP?
- Strong expertise in electroplating wastewater treatment
- Customized ETP design based on effluent chemistry
- Proven execution across metal surface treatment industries
- Capability in prefabricated and conventional ETPs
- Complete turnkey execution
- Reliable after-sales support & AMC services
Installation, Commissioning & Support
We provide end-to-end electroplating ETP solutions, including effluent study, system design, supply, installation, commissioning, testing, and operator training. Our experienced technical team ensures stable, compliant, and long-term performance.